Reasons and solutions for leakage of graphite heat exchangers
Around us, environmental protection equipment is becoming more and more,
because the pollution caused by production is becoming more and more
serious. The appearance of environmental protection equipment has also
brought a lot of convenience and convenience to our lives. We should
know that graphite has many properties, especially in the purification
of this piece, it also plays a very important role. Graphite heat
exchanger is one of our commonly used graphite equipments. We should pay
attention to some matters when installing it. Because incorrect
installation can easily cause damage to it, its installation address is
required: graphite heat exchanger It should be placed on a stand that
meets the height requirements and should have a reliable balance. In
addition, a discharge valve should be installed to prevent the discharge
from parking and prevent accidents. Nut device: The purpose of sealing
is achieved by tightening the main bolts to press them against each
other. The sealing surface should be specially protected. When
tightening the main bolts, the specified tightening torque should not be
exceeded to restore good sealing performance. When tightening the
bolts, tighten them symmetrically and step by step according to the
opposite angles. The bolts are easily loosened after transportation and
removal, and the equipment should be carefully inspected and adjusted
before installation.
With the rapid progress of production level, more and more new
materials begin to appear in our production. Many materials have their
own characteristics, and these characteristics are used in our
production with very useful effects. We should all know about graphite.
It can be found in many devices and materials. The graphite heat
exchanger is the equipment for processing graphite materials. Its
appearance meets the demand for graphite in the market, but if a fault
occurs, it will greatly affect the characteristics of graphite. When
there is a problem of two-phase medium leakage, the first thing to check
is It is not the quality of the graphite that is the problem, and then
check whether the glue of the graphite heat exchanger is normal, whether
there is dissolution, aging, or deterioration, and the impact of
driving may come from heat or water hammer. Solution: quality problems
need to be replaced, the adhesive needs to be glued again, the impact
force should be balanced, and the drainage should be early. The cracking
of the graphite tube may be the problem of the fast feeding speed of
starting and stopping the equipment during operation. Solution: Ensure
smooth operation. The system shows a large amount of bombardment of
materials, which is not smooth, resulting in unstable operation.
Solution: Adjust the balance of materials and system operation before
operation. As long as the problem is found, it is very simple to deal
with the failure of the graphite heat exchanger, and deal with the
problem correctly.
Graphite has good properties, so the application of
graphite-based process equipment in our lives is very extensive. As one
of them, graphite heat exchangers are widely liked by us. The graphite
heat exchanger has good corrosion resistance, the heat transfer surface
is not easy to scale, and the heat transfer performance is excellent.
However, graphite is prone to brittle cracking and has low bending and
tensile strength, so it can only be used at low pressure. Graphite heat
exchangers are expensive, bulky and not used much. It is mainly used for
heat exchange of corrosive media such as hydrochloric acid, sulfuric
acid, acetic acid and phosphoric acid, such as condensers for acetic
acid and acetic anhydride. There are generally three reasons for the
leakage of graphite heat exchangers. One, the problem may appear on the
body of the phenolic graphite extruded tube. When the tube body is found
to have cracks, roughness, blisters, etc., the problem can be
determined. Due to the problems of these surface phenomena, the quality
of the pipe body is poor, and under the effect of various external
pressures during operation, the pipe body cannot be used normally, and
the pipe body leaks.